The Development of a Low-cost Photometric-stereo-based Material Scanner

Published: 4 September 2025| Version 1 | DOI: 10.17632/8mprk8br23.1
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Description

This dataset accompanies the HardwareX manuscript “The Development of a Low-cost Photometric-stereo-based Material Scanner”. Abstract: Capturing accurate texture maps from physical materials remains a challenge in digital prototyping and projection-based augmented reality (P-SAR). This paper presents an open-source material scanning system based on photometric stereo, designed for affordability, simplicity, and efficient operation. The system combines a consumer-grade digital camera, Multifaceted Reflector (MR)16 LED lighting, and Arduino-controlled automation to acquire material data up to A4 size within 15 seconds. Accurate colour reproduction is achieved through a hybrid calibration workflow that integrates camera profiling with a 3D lookup table. The resulting images are processed in a streamlined Substance 3D Designer pipeline to generate albedo and normal maps compatible with Physically Based Rendering (PBR). To evaluate performance under realistic conditions, two fabric samples were scanned and qualitatively compared with professionally digitised references. Albedo maps were assessed based on dominant colour accuracy using CIEDE2000, while normal maps were evaluated through visual rendering comparisons and directional distribution analysis. Scanning and processing times were also measured to verify workflow efficiency. Results demonstrate that the proposed system produces perceptually consistent textures suitable for real-time rendering applications while offering a low-cost and customisable solution for material digitisation. This dataset includes the design files and software scripts required to reproduce the hardware and workflow described in the paper.

Files

Steps to reproduce

The reproduction process is described in detail in the HardwareX paper: "The Development of a Low-cost Photometric-stereo-based Material Scanner". Please refer to the manuscript for step-by-step instructions on building and operating the scanner.

Institutions

  • Politecnico di Milano

Categories

Computer-Aided Design, Rapid Prototyping, Surface Texture

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