Fully Consolidated Deposits from Oxide Dispersion Strengthened and Silicon Steel Powders via Friction Surfacing

Published: 15 July 2024| Version 1 | DOI: 10.17632/2zkhz5nctk.1
Contributors:
Frank pfefferkorn,
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Description

This dataset includes: Filename [file type] A. Deposition Process Parameters and Deposit Morphology [PDF] B. Raw force data for depositing FeAlOY [CSV] C. Size distribution of powders [CSV] D. EDS analysis of FeAlOY deposit and Fe-Si 6.8 wt% deposit [PDF] The data presented in this study was collected by Aishwarya Deshpande, Christian Baumann, Patrick Faue, Michael Mayer, Gerald Ressel, Friedrich Bleicher, Frank E. Pfefferkorn. This research used resources at the Mechanical Engineering department, University of Wisconsin-Madison, the Institute of Production Engineering and Photonic Technologies, TU-Wien and Materials Center Leoben. The study was funded by the Austrian Marshall Plan Foundation endowed professorship (FFG Project Number 846946) Accepted manuscript: A. Deshpande, P. Faue, C. Baumann, M. Mayer, S. Krall, F. Bleicher, F. E Pfefferkorn, 2024, "Fully Consolidated Deposits from Oxide Dispersion Strengthened and Silicon Steel Powders via Friction Surfacing," Journal of Manufacturing Science and Engineering, ASME.

Files

Steps to reproduce

The powder filled rods used in the experiments can be prepared by drilling the standard bar stock using the general lathe, filling the respective powder in the hole and pressing the hole with thin (~1-2 mm thick) hole size cap made up of standard bar stock. Any pressing machine (hydraulically operated or manually operated) can be used for pressing the cap in the rod. The hole must be cleaned prior to filling powder and the powder filling procedure must be performed in the dry/clean environment to avoid any contamination. (Note: Use of industrial respirator is recommended while handling and working with the powders. Refer to safety instructions provided by the powder manufacturer.) Friction surfacing experiments can be performed using any 3-axis CNC milling machine. The consumable rod is clamped in any of the available standard chucks for the corresponding machine. A simplistic g-code provides the deposition path, where the rod is plunged and then traversed in lateral and axial directions simultaneously. Prepared powder filled rod and plates can be used for the experiments, however, prior cleaning of any surface oxides or contaminants is needed for best bonding results. The experiment can be performed in both force and position control mode. The experimental setups generally require a force/ torque capturing device to ensure the loads do not exceed the bearing separation forces of the machine. Contact info: frank.pfefferkorn@wisc.edu bleicher@ift.at Michael.Mayer@mcl.at

Institutions

Materials Center Leoben Forschung GmbH, University of Wisconsin Madison, Technische Universitat Wien, Technische Universitat Wien Institut fur Fertigungstechnik und Photonische Technologien

Categories

Materials Processing, Steel, Manufacturing, Powder, Deposition of Particle, Metal Deposition, Friction Welding, Electrical Steel, Solid State Reaction in Powder, Three Dimensional Printing, Metal Powder, Powder Processing, Advanced Manufacturing

Funding

Austrian Research Promotion Agency

846946

Licence