CIRP Annals 2025: Comparison of three hybrid metal additive-subtractive manufacturing processes

Published: 25 April 2025| Version 2 | DOI: 10.17632/8cjjsxstfc.2
Contributors:
Frank pfefferkorn,
,
,
,
,
,
,
,

Description

This data set contains the Supplemental Material for the CIRP Annals Manufacturing Technology (Vol. 74, Issue 1) paper titled "Comparison of three hybrid metal additive-subtractive manufacturing processes." This journal is published by Elsevier: https://www.sciencedirect.com/journal/cirp-annals. This data set contains a detailed descriptions of the operating procedures, raw data collected, and processed data. It is organized based on the figure or table the data appears in the manuscript. Start with the text file titled "READ ME FIRST.txt" Manuscript Abstract: The objective of this work is to compare three different hybrid metal additive-subtractive manufacturing processes to enable decision-making and future research. This was achieved by producing the same artifact out of 316L stainless steel with - Friction Surfacing, Wire Arc Additive Manufacturing, and Laser Powder Directed Energy Deposition. Key process outcomes including cycle time, resource consumption, distortion, energy consumption, microstructure, hardness, and tensile strength were analyzed. It was observed that: Friction Surfacing demonstrates higher hardness due to its solid-state nature; Wire Arc Additive Manufacturing offers lower cycle times and resource consumption; and Directed Energy Deposition provides near net shape geometries.

Files

Steps to reproduce

The steps to reproduce this research are describe in the CIRP Annals Manufacturing Technology paper and the files contained in this data set. Start by opening the "READ ME FIRST.txt" file to learn how all of the files are organized. Three different hybrid additive-subtractive manufacturing processes were employed to print cuboids of 316L stainless steel onto a substrate of the same material. Each manufacturing process was conducted by a different team at a different location, data was collected, samples were analyzed, and then compared. Additive Friction Surfacing / Machining (solid-state metal additive also known as friction surfacing) was done by Prof. Pfefferkorn's team at the University of Wisconsin-Madison (USA). Wire Arc Additive Manufacturing (GMAW) / Machining was done by Prof. Bleicher's team at TU Wien (Austria). Powder-based Directed Energy Deposition / Machining was done by Prof. Soshi's team at the University of California, Davis (USA).

Institutions

  • University of Wisconsin Madison
  • University of California Davis
  • Technische Universitat Wien Institut fur Fertigungstechnik und Photonische Technologien

Categories

Manufacturing Engineering, Metal, Stainless Steel, Manufacturing, Cutting Process, Machining, Mechanical Machining, Friction Stir Welding, Austenitic Stainless Steel, Three Dimensional Printing, Arc Welding, Gas Metal Arc Welding, Solid-State Welding, Directed Energy Deposition, Advanced Manufacturing, Laser Directed Energy Deposition

Funders

Licence